An automatic transfer switch (ATS) has one job: detect that the normal supply has failed, start the standby source if required, and move the load across fast enough that nothing important notices. In a data centre that window is measured in milliseconds. In a suburban home with a battery backup it is measured in seconds. Both are correct — for different equipment.

Choosing the right device means answering three questions: how critical is the load, how fast does the transfer need to be, and does the switch itself need to provide fault protection? This guide walks through PC class versus CB class, pole and current selection, transfer timing, and the installation details that decide whether the system works when the grid actually drops.

What an Automatic Transfer Switch Does

An ATS sits between two power sources — typically a utility supply and a generator, or a utility supply and a battery/inverter system — and a single outgoing load. It continuously monitors the normal source. When the voltage falls outside acceptable limits or fails entirely, the controller initiates a transfer sequence that opens the normal source contact and closes the standby source contact. When the normal supply returns and stabilises for a set period, it transfers back.

It is not a UPS. A UPS carries the load on stored energy and never breaks the supply; an ATS breaks and remakes the connection between two sources. The transfer time is therefore a real interruption, and how long it lasts is a specification decision, not an accident.

Diagram showing an automatic transfer switch monitoring a utility supply and a generator, transferring a load between the two sources

PC Class vs CB Class: The Decision That Shapes Everything

Under IEC 60947-6-1, automatic transfer switching equipment is divided into classes that differ in how much protection the switch itself provides. The practical choice is almost always between PC class and CB class.

Feature PC Class ATS CB Class ATS
Switching function Yes Yes
Short-circuit protection No — requires an upstream SCPD Yes — independent breaking capacity
Overload protection No Yes — thermal or electronic trip unit
Switching mechanism Solenoid or motor drive Circuit breaker mechanism
Typical transfer speed Fast, often under 50 ms Slower, often seconds
Typical applications Distribution boxes, PV and battery backup, non-critical loads Main feeders, generators, critical loads
Relative cost Lower Higher
Size and complexity Compact, simple Larger, more complex

When PC Class Is the Right Choice

A PC class ATS is a switching device only. It has no independent short-circuit breaking capacity and no overload protection, so it must always be paired with an upstream short-circuit protective device (SCPD) — a breaker or fuse that handles fault clearing.

That limitation is also its advantage. With no tripping mechanism in the current path, the device is mechanically simple, compact and fast. It is well suited to applications where the upstream protection already covers the circuit and where transfer speed or switching endurance matters more than integrated protection:

  • Residential and light commercial backup with a battery or small generator
  • Solar PV and hybrid inverter systems that switch between grid and stored energy
  • Terminal distribution circuits where selectivity with upstream protection is required
  • Loads that switch frequently and need high mechanical endurance

When CB Class Is the Right Choice

A CB class ATS is built on a circuit breaker frame and provides switching plus protection in one device. It has its own defined breaking capacity and is equipped with thermal-magnetic or electronic trip units tested under overload conditions. It can operate standalone without relying on an upstream device for fault clearing.

This is the choice for main feeders and critical loads:

  • Generator changeover at main switchboards and substations
  • Fire pump rooms and life-safety circuits
  • Hospitals, operating theatres and data centres where independent breaking is essential
  • Any installation where the available fault current is high and localised protection is required

CB class is not automatically better. It costs more and takes up more space, and for a small distribution board protecting a lighting circuit it is simply an expensive answer to a question nobody asked.

A Step-by-Step Selection Process

  1. Classify the load. Decide whether the circuit is a critical main feeder or a secondary or terminal load. This narrows the class choice immediately.
  2. Review existing protection. If an upstream breaker or fuse already protects the circuit, PC class with an SCPD is sufficient. If not, CB class provides the protection directly.
  3. Assess the fault level. High prospective short-circuit current pushes the decision towards CB class, or towards a PC class device with a verified SCPD pairing.
  4. Confirm the current rating. The switch must carry the full load current continuously, with margin for future expansion.
  5. Match the voltage and system type. Confirm single-phase or three-phase, and whether the neutral must be switched.
  6. Choose the pole configuration. 2P, 3P or 4P depending on the system earthing arrangement and whether neutral switching is required.
  7. Define the transfer time requirement. Sensitive electronics need fast transfer; general lighting and HVAC do not.
  8. Verify controller features. Generator start signal, adjustable delay, manual/auto selection, and remote signalling where monitoring is required.

Transfer Time: What Each Load Can Tolerate

Transfer time is the interval between losing the normal source and restoring power from the standby source. It has two parts: the detection and decision delay set in the controller, and the physical switching time of the mechanism.

Load type Typical tolerance Practical implication
Motors and pumps Hundreds of milliseconds Contactors may drop out; consider restart logic
IT and control equipment Milliseconds Requires fast PC class transfer, or a UPS in front of the ATS
Lighting Seconds Standard transfer timing is acceptable
HVAC and refrigeration Seconds Verify compressor restart delay after transfer
Life-safety systems Code-defined Follow local code and the fire safety specification

Where the load genuinely cannot tolerate any interruption — server rooms being the classic case — the correct architecture is a UPS carrying the critical load, with the ATS protecting the UPS input rather than the servers directly. Expecting an ATS alone to hold up IT equipment is a common and expensive misunderstanding.

Common Installation Mistakes

Mistake Consequence Correct approach
PC class ATS without upstream SCPD No fault clearing capability at all Always specify and install the SCPD pairing
Sizing on running current only Overload or nuisance tripping on motor starting Account for inrush and future load growth
Forgetting neutral switching on 4-pole systems Incorrect earthing, potential safety hazard Match pole count to the system earthing arrangement
No transfer time delay on the return Repeated cycling when the utility supply is unstable Set a return delay long enough to ride through transient dips
Commissioning without simulated outage testing Fault discovered during a real outage Simulate source failure and verify both transfer directions
No airflow or access around the device Overheating, difficult maintenance Follow the manufacturer’s clearance requirements

Standards and Compliance

Automatic transfer switching equipment is covered by IEC 60947-6-1, which defines the classes and the test regime each must pass. PC class devices are subject to a conditional short-circuit test and must specify the compatible upstream SCPD models and ratings. CB class devices must prove breaking capacity independently through a full making and breaking test.

In North American markets, UL 1008 applies to transfer switch equipment. Because the test requirements and marking conventions differ between standards, a device cannot be assumed compliant with a specification simply because the switching function is similar. Confirm the certification relevant to the destination market.

Frequently Asked Questions

Can a PC class ATS be used without an upstream breaker or fuse?

No. A PC class ATS has no short-circuit breaking capacity of its own, so it must always be installed with a compatible upstream short-circuit protective device. The required SCPD type and rating are specified by the ATS manufacturer.

Is CB class always better than PC class?

Not necessarily. CB class provides integrated protection but costs more and is physically larger. For terminal distribution circuits and non-critical loads where upstream protection already exists, PC class is often the more practical and economical choice.

What is the difference between transfer time and return time?

Transfer time is how long the load is interrupted when the normal supply fails. Return time is the delay before switching back once the normal supply is restored — it exists to avoid repeated cycling during unstable utility conditions.

How many poles does an ATS need?

It depends on the system. A single-phase load needs 2 poles. Three-phase systems without neutral switching use 3 poles, while systems requiring the neutral to be switched use 4 poles. The correct answer follows the earthing arrangement and local wiring rules.

Does an ATS start the generator automatically?

Most ATS controllers provide a generator start signal as a standard feature. The ATS monitors the utility supply and, on failure, sends a start command; it transfers once the generator output is within acceptable voltage and frequency limits.

Can an ATS protect a server room without a UPS?

Generally no. Transfer involves a real interruption, and even the fastest PC class device will drop most IT equipment. Server rooms normally use a UPS on the critical load, with the ATS managing the supply to the UPS or the mechanical infrastructure.

Where to Go From Here

The class decision, the current rating, the pole count and the transfer time requirement are the four points that determine whether an ATS installation performs as intended. Work through them in that order and most of the specification falls into place before you look at a catalogue.

You can compare available options in the automatic transfer switch range, which covers PC class and CB class devices across a wide current span. For generator changeover, the RMQ1 series 100 A to 630 A 4-pole ATS is built for main switchboard duty, while the MLQ5 PC class dual power switch suits compact distribution and backup applications.

Not sure which class fits your fault level and load profile? Tell us the system voltage, load current and whether upstream protection already exists, and we will confirm the right configuration.

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